0 votes
33 views
in Polymer Chemistry by (138k points)
What is the effect of molecular weight and concentration of a polymer on its viscosity and shear rate in melt processing?

1 Answer

0 votes
by (138k points)
The viscosity of a polymer melt is a critical parameter in melt processing techniques such as extrusion, injection molding, and blow molding. The viscosity of a polymer melt is influenced by several factors, including the molecular weight and concentration of the polymer, as well as the shear rate experienced during processing.1. Molecular weight: The molecular weight of a polymer is directly related to its viscosity. As the molecular weight increases, the viscosity of the polymer melt also increases. This is because higher molecular weight polymers have longer chains, which can become entangled and create more resistance to flow. The relationship between molecular weight and viscosity can be described by the Mark-Houwink equation: = K * Mâwhere  is the viscosity, M is the molecular weight, and K and a are constants specific to the polymer.2. Concentration: The concentration of a polymer in a solution or melt also affects its viscosity. As the concentration increases, the viscosity of the polymer melt increases. This is due to the increased interactions between polymer chains, which create more resistance to flow. The relationship between concentration and viscosity can be described by the power-law model: =  *  c/c ^nwhere  is the viscosity, c is the concentration,  and c are reference viscosity and concentration, respectively, and n is a constant.3. Shear rate: The shear rate is the rate at which the polymer melt is deformed during processing. The viscosity of a polymer melt is often shear-thinning, meaning that its viscosity decreases with increasing shear rate. This is because, at higher shear rates, the polymer chains become more aligned in the flow direction, reducing the resistance to flow. The relationship between shear rate and viscosity can be described by the Carreau-Yasuda model: =  *  1 +   *  â ^ n-1 /a where  is the viscosity,  is the zero-shear viscosity,  is the shear rate,  is a time constant, and a and n are constants.In summary, the viscosity of a polymer melt increases with increasing molecular weight and concentration, and generally decreases with increasing shear rate. Understanding these relationships is crucial for optimizing melt processing conditions and achieving desired product properties.
Welcome to Sarvan Science Q&A, where you can ask questions and receive answers from other members of the community.
...