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What is the step-by-step reaction mechanism for the preparation of 2-chloro-4-nitroaniline from aniline and chlorine gas, and what are the optimal conditions required to yield a high conversion rate?

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The preparation of 2-chloro-4-nitroaniline from aniline and chlorine gas can be achieved through a two-step process: nitration followed by chlorination. Here is the step-by-step reaction mechanism:Step 1: Nitration of Aniline1.1. Protonation of aniline:Aniline  C6H5NH2  reacts with a strong acid, such as sulfuric acid  H2SO4 , to form the anilinium ion  C6H5NH3+ .C6H5NH2 + H2SO4 -> C6H5NH3+ + HSO4-1.2. Formation of nitronium ion:Concentrated nitric acid  HNO3  reacts with sulfuric acid  H2SO4  to form the nitronium ion  NO2+ , which is the active electrophile in the nitration process.HNO3 + H2SO4 -> NO2+ + HSO4- + H2O1.3. Electrophilic aromatic substitution:The nitronium ion  NO2+  reacts with the anilinium ion  C6H5NH3+  through an electrophilic aromatic substitution reaction, resulting in the formation of 4-nitroaniline  C6H4 NO2 NH3+ .C6H5NH3+ + NO2+ -> C6H4 NO2 NH3+Step 2: Chlorination of 4-Nitroaniline2.1. Activation of chlorine gas:Chlorine gas  Cl2  is activated in the presence of a catalyst, such as ferric chloride  FeCl3 , to form the electrophilic chlorine ion  Cl+ .Cl2 + FeCl3 -> 2Cl+ + FeCl4-2.2. Electrophilic aromatic substitution:The electrophilic chlorine ion  Cl+  reacts with 4-nitroaniline  C6H4 NO2 NH2  through an electrophilic aromatic substitution reaction, resulting in the formation of 2-chloro-4-nitroaniline  C6H3 NO2 NH2Cl .C6H4 NO2 NH2 + Cl+ -> C6H3 NO2 NH2ClOptimal conditions for high conversion rate:1. Nitration:- Use concentrated sulfuric acid  H2SO4  and concentrated nitric acid  HNO3  as the nitrating agents.- Maintain a low temperature  0-5C  to control the reaction rate and minimize the formation of undesired products.2. Chlorination:- Use a catalyst like ferric chloride  FeCl3  to activate the chlorine gas.- Maintain a low temperature  0-5C  to control the reaction rate and minimize the formation of undesired products.- Use an excess of chlorine gas to drive the reaction to completion.It is important to note that the reaction conditions should be carefully controlled to minimize the formation of undesired products, such as 2,4-dichloroaniline or other isomers.
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