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Design a chemical reactor that can produce 100 kg of ammonia per hour using the Haber Process, given the following parameters: - Temperature: 450°C- Pressure: 200 atm- Catalysts: Magnetite and Alumina- Reactants: Nitrogen and Hydrogen at a 3:1 molar ratio.

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To design a chemical reactor for the production of 100 kg of ammonia per hour using the Haber Process, we need to consider the following steps:1. Calculate the molar flow rates of the reactants:First, we need to determine the molar flow rates of nitrogen  N2  and hydrogen  H2  required for the reaction. The balanced equation for the Haber Process is:N2 + 3H2  2NH3Given that we want to produce 100 kg of ammonia  NH3  per hour, we can calculate the required moles of NH3:Molar mass of NH3 = 14  N  + 3 * 1  H  = 17 g/mol100 kg * 1000 g/kg = 100,000 gMoles of NH3 = 100,000 g / 17 g/mol  5882.35 molFrom the balanced equation, we can determine the molar flow rates of N2 and H2:Moles of N2 = 5882.35 mol / 2 = 2941.18 molMoles of H2 = 5882.35 mol * 3 / 2 = 8823.53 mol2. Design the reactor:For the Haber Process, a packed bed reactor is commonly used. The reactor should be designed to withstand high temperatures  450C  and pressures  200 atm . The reactor should be filled with the catalysts, magnetite  Fe3O4  and alumina  Al2O3 , which will facilitate the reaction between N2 and H2.3. Preheat the reactants:The reactants, N2 and H2, should be preheated to the desired reaction temperature of 450C before entering the reactor. This can be achieved using a heat exchanger.4. Control the pressure:A compressor should be used to pressurize the reactants to the desired reaction pressure of 200 atm before entering the reactor.5. Maintain the molar ratio of reactants:The molar ratio of N2 to H2 should be maintained at 1:3. This can be achieved by controlling the flow rates of the reactants using flow controllers.6. Cooling and separation:After the reaction, the product mixture should be cooled down to room temperature using a heat exchanger. The ammonia produced can be separated from the unreacted N2 and H2 using a condenser and a separator, as ammonia has a higher boiling point than N2 and H2.7. Recycle unreacted gases:The unreacted N2 and H2 can be recycled back to the reactor to improve the overall conversion and efficiency of the process.8. Monitor and control the process:The entire process should be monitored and controlled using appropriate sensors and control systems to ensure optimal production of ammonia and to maintain the desired temperature, pressure, and molar ratio of reactants.By following these steps, a chemical reactor can be designed to produce 100 kg of ammonia per hour using the Haber Process under the given parameters.

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