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What are the specific reaction conditions and catalysts needed for the successful synthesis of polyvinyl alcohol from vinyl acetate monomer?

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The synthesis of polyvinyl alcohol  PVA  from vinyl acetate monomer  VAM  involves a two-step process: the polymerization of vinyl acetate to form polyvinyl acetate  PVAc  and the subsequent hydrolysis of PVAc to form PVA.1. Polymerization of vinyl acetate to polyvinyl acetate:The polymerization of vinyl acetate can be carried out through free radical polymerization using initiators like benzoyl peroxide  BPO  or azobisisobutyronitrile  AIBN . The reaction is typically performed in a solvent, such as methanol or water, under an inert atmosphere  e.g., nitrogen  to prevent premature termination of the polymerization.Reaction conditions:- Initiator: Benzoyl peroxide  BPO  or azobisisobutyronitrile  AIBN - Solvent: Methanol or water- Temperature: 60-80C  for BPO  or 60-70C  for AIBN - Inert atmosphere: Nitrogen2. Hydrolysis of polyvinyl acetate to polyvinyl alcohol:The hydrolysis of PVAc to PVA is typically carried out using a base catalyst, such as sodium hydroxide  NaOH  or potassium hydroxide  KOH . The reaction is performed in an aqueous solution, and the degree of hydrolysis can be controlled by adjusting the reaction time, temperature, and catalyst concentration.Reaction conditions:- Catalyst: Sodium hydroxide  NaOH  or potassium hydroxide  KOH - Solvent: Water- Temperature: 60-90C- Reaction time: 1-5 hours  depending on the desired degree of hydrolysis After the hydrolysis is complete, the PVA can be isolated by precipitation, filtration, and drying. The degree of hydrolysis and molecular weight of the PVA can be tailored by adjusting the reaction conditions in both steps.
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