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What is the appropriate concentration and amount of catalyst required for the synthesis of polyethylene terephthalate from terephthalic acid and ethylene glycol to achieve maximum yield and desired properties in the final product?

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The synthesis of polyethylene terephthalate  PET  from terephthalic acid  TPA  and ethylene glycol  EG  is typically carried out in two steps: esterification and polycondensation. The reaction is catalyzed by various metal compounds, with antimony trioxide  Sb2O3  and titanium compounds  e.g., titanium isopropoxide  being the most common catalysts. The appropriate concentration and amount of catalyst depend on the specific process conditions and desired properties of the final product.1. Esterification: In the first step, TPA and EG react to form bis 2-hydroxyethyl  terephthalate  BHET . The esterification reaction is typically carried out at temperatures between 240-260C and atmospheric pressure. The molar ratio of EG to TPA is usually around 1.1-1.5:1 to ensure complete conversion of TPA to BHET. A catalyst is not always necessary for this step, but if used, a small amount of a titanium compound  e.g., 50-200 ppm  can be added to accelerate the reaction.2. Polycondensation: In the second step, BHET undergoes polycondensation to form PET. This reaction is typically carried out at temperatures between 270-290C and under vacuum  0.1-1.0 mmHg  to remove the EG byproduct. The most common catalyst for this step is antimony trioxide  Sb2O3 , with a typical concentration of 100-300 ppm based on the weight of TPA. Titanium compounds can also be used as a co-catalyst in combination with Sb2O3, with a concentration of 50-200 ppm.It is important to note that the optimal concentration and amount of catalyst may vary depending on the specific process conditions, equipment, and desired properties of the final PET product. Therefore, it is recommended to perform experiments and/or consult the literature to determine the best catalyst system for a given application. Additionally, the use of catalysts may have an impact on the color and stability of the final PET product, so it is essential to consider these factors when selecting a catalyst system.

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